Product · SAP Business One · Warehouse Management

SAP B1 Integrated WMS:
Zebra Mobile Scanning,
99.8% Pick Accuracy.

A mobile warehouse management system built for SAP Business One — Zebra TC8000/TC52 handhelds, DS3600 barcode scanners, and ZT400 label printers, all posting directly to SAP in real time. No batch sync. No reconciliation.

99.8%
Pick accuracy with guided Zebra mobile workflows
+35%
Warehouse throughput improvement from wave picking
45min
Faster goods receiving per inbound shipment
Product Overview

Warehouse precision — delivered by Zebra, powered by SAP B1.

The SAP B1 Integrated WMS brings enterprise-grade warehouse management to SAP Business One using Zebra's rugged mobile hardware. Warehouse operatives are guided through every movement — goods receipt, putaway, picking, packing, and shipping — by step-by-step screens on Zebra handhelds. Every scan posts immediately to SAP B1.

The system is hardware-optimised for the Zebra TC8000 and TC52 handhelds, DS3600 long-range barcode scanners, and ZT400 industrial label printers — giving you the right tool for every warehouse zone from the high-bay racking area to the packing bench and dispatch dock.

Cycle counting, Goods Receipt against SAP purchase orders, and mobile picking and shipping workflows are all included — replacing paper pick lists with guided scan-confirm workflows that make warehouse errors structurally impossible.

Product Type Mobile Warehouse Management System
ERP Platform SAP Business One
Hardware — Handhelds Zebra TC8000 · TC52 · TC57
Hardware — Scanners Zebra DS3600 (long-range)
Hardware — Printers Zebra ZT400 series (industrial)
Workflows Receiving · Putaway · Picking · Packing · Shipping · Cycle Count
Industries Manufacturing · Distribution · Retail · 3PL
The Problem

What breaks when SAP B1 warehouses run on paper.

📋

Pick Errors & Returns

Without scan validation, operatives pick by eye from paper lists — wrong quantities, wrong items, wrong bin. Pick errors generate returns, credit notes, and customer complaints that far exceed the cost of implementing proper scan-guided workflows.

⏱️

Slow Goods Receiving

Manual goods receipt requires a clerk to enter inbound quantities into SAP line-by-line from a paper delivery note. A 40-line purchase order takes 45+ minutes to process — blocking the receiving dock and delaying putaway while stock sits unconfirmed in SAP.

📊

Inventory Discrepancies

SAP inventory levels drift from physical reality between cycle counts. By the time a discrepancy is found, the root cause — a missed scan, a wrong location, an unconfirmed movement — is weeks old and impossible to trace. Annual stocktakes take days and disrupt operations.

Core Workflows

Every warehouse movement — guided by Zebra, posted to SAP.

The WMS covers the complete warehouse workflow cycle, from inbound to outbound, with scan-confirm at every step and real-time SAP posting on each transaction.

01
Inbound

Goods Receipt & Putaway

Operatives scan inbound goods against SAP purchase orders on the Zebra handheld. HiveWMS validates quantities, captures batch/serial numbers, and directs the operative to the correct bin location for putaway — posting the SAP GR document on final confirmation.

  • SAP PO-guided scan receiving
  • Batch and serial number capture
  • Automated bin location assignment
  • 45-minute faster per inbound shipment
02
Outbound

Picking, Packing & Shipping

Sales order picking is directed line-by-line on the Zebra screen — operative scans the location barcode, then the item barcode. Mismatches are rejected immediately. Packing verifies items before dispatch; SAP delivery is posted on the final shipping scan.

  • Scan-confirm picking with rejection alerts
  • Packing station verification
  • ZT400 label printing at pack
  • Auto SAP delivery posting on ship
03
Inventory Control

Cycle Counting & Adjustments

Rolling cycle counts are scheduled and executed on Zebra handhelds without stopping warehouse operations. Operatives count by bin, discrepancies are reviewed on screen, and approved adjustments post directly to SAP inventory as stock adjustments.

  • Continuous rolling cycle counts
  • Bin-level count with scan validation
  • Discrepancy review workflow
  • Real-time SAP inventory adjustment
Hardware & SAP Integration

Zebra hardware certified — SAP B1 native posting.

The WMS is pre-configured for the full Zebra warehouse hardware range and posts every transaction directly to SAP Business One — no middleware, no sync jobs, no reconciliation.

📱

Zebra TC8000 / TC52

Rugged handhelds — optimised WMS UI for warehouse scanning workflows

🔍

Zebra DS3600

Long-range barcode scanner for high-bay racking and pallet scanning

🏷️

Zebra ZT400

Industrial label printer for pallet labels, carton labels, and bin signs

📦

SAP Inventory

All stock movements post as real-time SAP B1 inventory transactions

🛒

SAP Sales & Purchasing

Pick lists from SAP SOs; GR documents from SAP POs — no re-entry

Measured Results

Warehouse performance — quantified at go-live.

Outcomes from SAP B1 distribution and manufacturing clients deploying the Zebra-integrated WMS.

99.8%
Accuracy

Pick Accuracy

Scan-confirm picking with immediate rejection alerts brings pick accuracy to 99.8% — a 4-point improvement over paper-based operations, eliminating the mis-pick errors that drive returns and customer complaints.

+35%
Throughput

Throughput Increase

Guided pick routing and wave picking increased throughput by 35% with the same headcount — operatives spend less time navigating and more time scanning, processing more orders per shift without additional labour cost.

−60%
Errors

Error Reduction

Picking, putaway, and receiving errors dropped by 60% from go-live — cycle count discrepancies and SAP inventory adjustments fell to near zero, and the annual stocktake was completed in a single day instead of three.

"The transformation was immediate. From the first day of go-live, every pick was scanned, every SAP record was current, and the receiving team processed the same inbound volume in half the time. The Zebra hardware is built for the warehouse environment in a way that tablets and phones simply aren't."

— Operations Director, SAP Business One Distribution Client
Eliminate warehouse errors

Zebra WMS integrated into your SAP B1 instance.

Our SAP B1 warehouse engineering team configures the WMS to your warehouse layout, product structure, and Zebra hardware — go-live in 6–10 weeks. Book a demo to see the scan-guided workflow live on a Zebra TC52.

SAP B1 Partner Page

Free 45-minute strategy session · No commitment required